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18.06.2020

有25年的历史的Macrocast-锌压铸专业知识

Macrocast, a company of the binder Group, is one of the market leaders in the small parts segment and is known internally and externally for quality and performance. 25 years have passed since the foundation and this little journey through time shows the development of this success story.

by Jürg Müller

1995: Macrocast was founded as a traditional die-casting foundry in Adliswil/Zurich, Switzerland. The company’s core competence at the time was in complex, geometrically sophisticated small parts.

1997: Entering the electronics industry saw the start of mechanical finishing.

At the same time, the company also supplied the automotive industry until 1999.

2005: Series 713 threading rings were manufactured for binder for the first time – heralding the start of a new era.

From 2 to 22

The company employed two members of staff back when it was first founded – today, that number is 22. The machine parks in production and finishing were constantly expanded and adapted to customers’ requirements. These expansions also meant more and more staff had to be brought on board. The premises in Adliswil were no longer. The new and modern buildings in Samstagern were acquired in October 2000 and they still serve as the company’s head office today. 

Macrocast于德国宾德的贡献

该公司在压铸锌方面是专业的代名词,并已成为几何层面上复杂和小型零件的专家。Macrocast目前生产德国宾德产品组中所有锌压铸系列的大部分(65%)。具有实时控制功能的尖端压铸机被用于生产制造过程。精加工过程主要采用CNC控制系统。除电镀表面处理外,所有东西均在集团内部制造。

宾德集团协同效应

两年来,Macrocast与德国宾德集团合作,为集团自身和外部客户制造用于现有组件的所有新的压铸工具,零件和新产品。Macrocast将其概念,手稿和经验传递给德国宾德集团的同事们。产品整体结构在内卡苏尔姆塑造,宾德澳大利亚子公司根据CAD/CAM数据构建相应的模型形状。成品的原型由塑料制成。

“这似乎很奇怪,但是对于测试该产品的功能非常有效。”Macrocast技术经理Jens Paul解释说, “随后组件在压铸过程中进行优化。这样的好处在于既联合了专家的协同作用,又将成本控制在集团内部。这使我们既可以加强项目业务,又可以使宾德集团有效地参与进来。”

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